這里的(de)(de)原(yuan)(yuan)點(dian)(dian)(dian)(dian)是(shi)(shi)指(zhi)程(cheng)(cheng)(cheng)(cheng)序(xu)(xu)(xu)坐(zuo)標系的(de)(de)原(yuan)(yuan)點(dian)(dian)(dian)(dian),稱為程(cheng)(cheng)(cheng)(cheng)序(xu)(xu)(xu)原(yuan)(yuan)點(dian)(dian)(dian)(dian)或編程(cheng)(cheng)(cheng)(cheng)原(yuan)(yuan)點(dian)(dian)(dian)(dian)。同一(yi)個零(ling)件(jian)(jian)(jian),同樣(yang)的(de)(de)加工,由于原(yuan)(yuan)點(dian)(dian)(dian)(dian)選(xuan)得不(bu)同,程(cheng)(cheng)(cheng)(cheng)序(xu)(xu)(xu)中(zhong)尺(chi)寸(cun)(cun)字中(zhong)的(de)(de)數據就不(bu)一(yi)樣(yang),所(suo)以編程(cheng)(cheng)(cheng)(cheng)之(zhi)前首先要選(xuan)定(ding)原(yuan)(yuan)點(dian)(dian)(dian)(dian)。從理論上(shang)說(shuo),原(yuan)(yuan)點(dian)(dian)(dian)(dian)選(xuan)在(zai)位(wei)(wei)(wei)置(zhi)都是(shi)(shi)可以的(de)(de)。但實際上(shang),為了換算簡便(bian)及尺(chi)寸(cun)(cun)直觀(至少讓部(bu)(bu)分(fen)點(dian)(dian)(dian)(dian)的(de)(de)指(zhi)令值(zhi)與零(ling)件(jian)(jian)(jian)圖上(shang)的(de)(de)尺(chi)寸(cun)(cun)值(zhi)相同),應(ying)盡(jin)可能把(ba)原(yuan)(yuan)點(dian)(dian)(dian)(dian)的(de)(de)位(wei)(wei)(wei)置(zhi)選(xuan)得公道些。車(che)削(xue)件(jian)(jian)(jian)的(de)(de)程(cheng)(cheng)(cheng)(cheng)序(xu)(xu)(xu)原(yuan)(yuan)點(dian)(dian)(dian)(dian)X向(xiang)均應(ying)取(qu)在(zai)的(de)(de)回轉中(zhong)心,即車(che)床主軸(zhou)的(de)(de)軸(zhou)心線上(shang),所(suo)以原(yuan)(yuan)點(dian)(dian)(dian)(dian)位(wei)(wei)(wei)置(zhi)只(zhi)在(zai)Z向(xiang)作(zuo)選(xuan)擇。原(yuan)(yuan)點(dian)(dian)(dian)(dian)Z向(xiang)位(wei)(wei)(wei)置(zhi)一(yi)般在(zai)左(zuo)端(duan)(duan)面(mian)、右端(duan)(duan)面(mian)兩者中(zhong)作(zuo)選(xuan)擇。有的(de)(de)工藝員習(xi)慣于選(xuan)在(zai)右端(duan)(duan)面(mian),此時(shi)時(shi)程(cheng)(cheng)(cheng)(cheng)序(xu)(xu)(xu)中(zhong)的(de)(de)盡(jin)大(da)部(bu)(bu)分(fen)尺(chi)寸(cun)(cun)字中(zhong)的(de)(de)數據是(shi)(shi)負值(zhi);若程(cheng)(cheng)(cheng)(cheng)序(xu)(xu)(xu)原(yuan)(yuan)點(dian)(dian)(dian)(dian)選(xuan)在(zai)左(zuo)端(duan)(duan)面(mian),則程(cheng)(cheng)(cheng)(cheng)序(xu)(xu)(xu)中(zhong)的(de)(de)尺(chi)寸(cun)(cun)字中(zhong)的(de)(de)數據值(zhi)是(shi)(shi)正值(zhi)。
原點(dian)(dian)選定后,就應(ying)(ying)把(ba)個(ge)對應(ying)(ying)點(dian)(dian)的(de)尺寸(cun)換算(suan)成(cheng)從原點(dian)(dian)開始的(de)坐標值,并(bing)重(zhong)新標注。零(ling)(ling)件(jian)的(de)輪廓(kuo)曲(qu)線(xian)一般由(you)很多不(bu)同的(de)幾何元素組成(cheng),如(ru)由(you)直線(xian)、圓弧(hu)、二次曲(qu)線(xian)等組成(cheng)。通常把(ba)各個(ge)幾何元素間的(de)連接點(dian)(dian)稱為(wei)基點(dian)(dian),如(ru)兩條直線(xian)的(de)交(jiao)點(dian)(dian)、直線(xian)與圓弧(hu)的(de)切(qie)點(dian)(dian)或(huo)交(jiao)點(dian)(dian)、圓弧(hu)與圓弧(hu)的(de)切(qie)點(dian)(dian)或(huo)交(jiao)點(dian)(dian)、圓弧(hu)與二次曲(qu)線(xian)的(de)切(qie)點(dian)(dian)和交(jiao)點(dian)(dian)等。大多數零(ling)(ling)件(jian)輪廓(kuo)由(you)直線(xian)和圓弧(hu)段(duan)組成(cheng),這類零(ling)(ling)件(jian)的(de)基點(dian)(dian)計(ji)算(suan)較簡(jian)單(dan),用零(ling)(ling)件(jian)圖上已知尺寸(cun)數值就可計(ji)算(suan)出基點(dian)(dian)坐標,如(ru)若不(bu)能,可用聯立方程(cheng)式求解方法求出基點(dian)(dian)坐標。
CNC系統均具有(you)(you)直線(xian)(xian)和圓弧插補(bu)功(gong)能,有(you)(you)的(de)還具有(you)(you)拋物(wu)線(xian)(xian)插補(bu)等(deng)功(gong)能。當加工由雙曲(qu)線(xian)(xian)、橢圓等(deng)組(zu)成的(de)平面輪廓(kuo)時,就得用很多直線(xian)(xian)或圓弧段逼近其輪廓(kuo)。這種(zhong)人(ren)為(wei)(wei)的(de)分割線(xian)(xian)段,其相鄰兩線(xian)(xian)段的(de)交點稱為(wei)(wei)節(jie)點。編程時就要計算出各線(xian)(xian)段長度和節(jie)點坐(zuo)標值。
cnc數控車床一般只能(neng)作直線(xian)插補和圓弧(hu)插補。碰到回轉輪廓(kuo)是非圓曲線(xian)的零件(jian)時,數學(xue)處(chu)理(li)的任務是用直線(xian)段或圓弧(hu)段往(wang)逼近非圓輪廓(kuo)。非圓曲線(xian)又可(ke)分為(wei)可(ke)用方程表達的曲線(xian)和列表曲線(xian)兩類。
對于(yu)(yu)可用(yong)方(fang)(fang)程(cheng)(cheng)描述的二次曲線的逼(bi)(bi)(bi)近(jin)。一(yi)(yi)(yi)是(shi)直線逼(bi)(bi)(bi)近(jin)。假如(ru)曲線方(fang)(fang)程(cheng)(cheng)比(bi)(bi)較(jiao)簡單(dan)、又不預備(bei)作理論誤(wu)差(cha)(cha)(cha)(cha)驗(yan)算(suan),那么(me)用(yong)手工(gong)(借(jie)助計(ji)算(suan)器(qi))就可以(yi)完成(cheng)。但(dan)直線逼(bi)(bi)(bi)近(jin)的誤(wu)差(cha)(cha)(cha)(cha)較(jiao)只適(shi)用(yong)于(yu)(yu)比(bi)(bi)較(jiao)粗糙(cao)的加工(gong)。另一(yi)(yi)(yi)種是(shi)用(yong)圓(yuan)弧逼(bi)(bi)(bi)近(jin)。圓(yuan)弧逼(bi)(bi)(bi)近(jin)一(yi)(yi)(yi)般(ban)應借(jie)助微(wei)機(ji)來(lai)完成(cheng)。一(yi)(yi)(yi)種方(fang)(fang)法(fa)(fa)是(shi)先按估計(ji)分(fen)段,編一(yi)(yi)(yi)個(ge)(ge)程(cheng)(cheng)序(xu)作逼(bi)(bi)(bi)近(jin),然后(hou)再(zai)編一(yi)(yi)(yi)個(ge)(ge)程(cheng)(cheng)序(xu)驗(yan)算(suan)誤(wu)差(cha)(cha)(cha)(cha)。如(ru)算(suan)出的誤(wu)差(cha)(cha)(cha)(cha)超過(guo)答(da)應值(zhi),再(zai)回過(guo)來(lai)增(zeng)加分(fen)段數。反復(fu)幾(ji)次,直到誤(wu)差(cha)(cha)(cha)(cha)略(lve)小于(yu)(yu)答(da)應值(zhi)為止。此法(fa)(fa)操(cao)縱(zong)起來(lai)雖麻煩一(yi)(yi)(yi)些,但(dan)兩(liang)個(ge)(ge)程(cheng)(cheng)序(xu)都比(bi)(bi)較(jiao)簡單(dan)。另一(yi)(yi)(yi)種方(fang)(fang)法(fa)(fa)是(shi)邊(bian)逼(bi)(bi)(bi)近(jin)邊(bian)計(ji)算(suan)誤(wu)差(cha)(cha)(cha)(cha),使算(suan)(輸(shu))出的逼(bi)(bi)(bi)近(jin)圓(yuan)弧與實際輪廓(kuo)間的誤(wu)差(cha)(cha)(cha)(cha)總是(shi)小于(yu)(yu)或即是(shi)某個(ge)(ge)答(da)應值(zhi)。這樣的程(cheng)(cheng)序(xu)固然復(fu)雜一(yi)(yi)(yi)些,但(dan)微(wei)機(ji)操(cao)縱(zong)上卻較(jiao)簡單(dan)。
對于不(bu)(bu)可用方程描述(shu)的(de)二(er)次(ci)曲(qu)線的(de)逼近,而是以離散的(de)坐標點給出的(de)列表曲(qu)線(函數)。對于列表曲(qu)線,手工編程相當困難,通(tong)常(chang)要借(jie)助計(ji)算機進(jin)行復雜(za)的(de)數學計(ji)算,已有不(bu)(bu)少專(zhuan)著對此(ci)(ci)作了具(ju)體論述(shu)、故不(bu)(bu)在此(ci)(ci)討論。
全功(gong)能(neng)的(de)CNC系統具(ju)(ju)有(you)刀(dao)(dao)(dao)具(ju)(ju)補(bu)(bu)(bu)償功(gong)能(neng)。編程時(shi),只(zhi)要(yao)計(ji)算(suan)出(chu)零件輪廓上的(de)基點(dian)(dian)或節(jie)點(dian)(dian)坐(zuo)標(biao)(biao)、給出(chu)有(you)關刀(dao)(dao)(dao)具(ju)(ju)補(bu)(bu)(bu)償指令及其相關數(shu)(shu)據,數(shu)(shu)控(kong)裝置可自動進行刀(dao)(dao)(dao)具(ju)(ju)偏(pian)移(yi)計(ji)算(suan),算(suan)出(chu)所需的(de)刀(dao)(dao)(dao)具(ju)(ju)中心軌(gui)跡坐(zuo)標(biao)(biao),控(kong)制(zhi)(zhi)刀(dao)(dao)(dao)具(ju)(ju)運動。有(you)的(de)經濟(ji)型數(shu)(shu)控(kong)系統沒有(you)刀(dao)(dao)(dao)具(ju)(ju)補(bu)(bu)(bu)償功(gong)能(neng),則一定要(yao)按刀(dao)(dao)(dao)具(ju)(ju)中心軌(gui)跡坐(zuo)標(biao)(biao)數(shu)(shu)據編制(zhi)(zhi)加工程序,就(jiu)需要(yao)進行刀(dao)(dao)(dao)具(ju)(ju)中心軌(gui)跡的(de)計(ji)算(suan)。
輔助計算即是為編制特定數控機床加工程序預備數據。不同的數控系統,其輔助計算內容和步驟也不盡相同。 //taomeizhuang.cn/
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