伺服(fu)控(kong)制(zhi)(zhi)是機電一體化技術的重要組(zu)成(cheng)部(bu)分,它廣(guang)泛(fan)地應用于數控(kong)車床、工業機器人等工廠 自動化設備(bei)中。由于交流伺服(fu)系統具有(you)(you)直流伺服(fu)系統不可比擬的優越(yue)性,因此,研究制(zhi)(zhi)造(zao)高(gao)性能、高(gao)可靠性的交流伺服(fu)控(kong)制(zhi)(zhi)系統具有(you)(you)非常(chang)重要的現實意義。
數控(kong)車床擁有傳統機(ji)床不可比擬(ni)的優越性,數控(kong)技(ji)術現已經成為制造業(ye)自動化的核心技(ji)術和基礎(chu)技(ji)術。鑄件生產企(qi)業(ye)為跟上時代發展潮流,促進(jin)(jin)企(qi)業(ye)進(jin)(jin)步,大部分(fen)企(qi)業(ye)都在進(jin)(jin)行(xing)或籌備企(qi)業(ye)機(ji)床數控(kong)化。
發(fa)展是個硬道理,任何高科(ke)技都(dou)離不(bu)(bu)開發(fa)展,如果沒有發(fa)展,這(zhe)個世界將會(hui)停滯不(bu)(bu)前,對于機床(chuang)鑄件(jian)(jian)行(xing)(xing)業(ye)也是如此。而(er)現如今,數(shu)控技術(shu)的(de)發(fa)展,為機床(chuang)鑄件(jian)(jian)行(xing)(xing)業(ye)的(de)發(fa)展提供(gong)了可靠保障(zhang)。也就是說(shuo),鑄件(jian)(jian)機床(chuang)行(xing)(xing)業(ye)的(de)發(fa)展離不(bu)(bu)開數(shu)控技術(shu)。
鑄(zhu)件(jian)生產企(qi)(qi)業(ye)(ye)為跟上時(shi)代發展潮流,促進(jin)企(qi)(qi)業(ye)(ye)進(jin)步,大(da)部分企(qi)(qi)業(ye)(ye)都在(zai)進(jin)行或籌備企(qi)(qi)業(ye)(ye)機(ji)床(chuang)(chuang)數(shu)控(kong)化(hua)。但是由于原有生產水平的(de)限制,許多(duo)鑄(zhu)件(jian)企(qi)(qi)業(ye)(ye)的(de)普(pu)通機(ji)床(chuang)(chuang)數(shu)量(liang)龐(pang)大(da),若拆除普(pu)通機(ji)床(chuang)(chuang)重新購置(zhi)新的(de)數(shu)控(kong)車床(chuang)(chuang),將花費大(da)量(liang)的(de)運行資金,這(zhe)就給鑄(zhu)件(jian)企(qi)(qi)業(ye)(ye)機(ji)床(chuang)(chuang)的(de)數(shu)控(kong)化(hua)帶來新問題(ti)。
數(shu)控(kong)技術(shu)(shu),即采用(yong)數(shu)字控(kong)制(zhi)的(de)方(fang)法對某一(yi)工作(zuo)過程實(shi)現自動控(kong)制(zhi)的(de)技術(shu)(shu)。它所控(kong)制(zhi)的(de)通(tong)常是位(wei)置(zhi)、角度、速度等機(ji)械量(liang)和與機(ji)械能量(liang)流向有關的(de)開關量(liang)。數(shu)控(kong)的(de)產(chan)生依賴于數(shu)據(ju)載體和二進制(zhi)形式數(shu)據(ju)運(yun)算的(de)出現。國際模協秘(mi)書長羅百輝表(biao)示,數(shu)控(kong)化已經成為現代(dai)大(da)機(ji)器生產(chan)中一(yi)種(zhong)不可逆的(de)大(da)趨勢(shi)(shi),數(shu)控(kong)化以其具(ju)有的(de)諸多優勢(shi)(shi)在鑄(zhu)件(jian)行業刮起一(yi)場颶風(feng),鑄(zhu)件(jian)行業必須要進行數(shu)控(kong)化改造(zao)。
而(er)(er)鑄(zhu)件(jian)(jian)(jian)(jian)機(ji)床(chuang)數控(kong)化改造的(de)(de)(de)優(you)勢如下(xia):鑄(zhu)件(jian)(jian)(jian)(jian)機(ji)床(chuang)數控(kong)化可(ke)以(yi)加工(gong)(gong)(gong)(gong)出傳統機(ji)床(chuang)加工(gong)(gong)(gong)(gong)不(bu)出來的(de)(de)(de)曲線(xian)、曲面等復雜的(de)(de)(de)鑄(zhu)件(jian)(jian)(jian)(jian)。可(ke)以(yi)實(shi)現加工(gong)(gong)(gong)(gong)的(de)(de)(de)自(zi)(zi)(zi)動(dong)(dong)化,而(er)(er)且是柔性自(zi)(zi)(zi)動(dong)(dong)化,從(cong)而(er)(er)效(xiao)率可(ke)比傳統機(ji)床(chuang)提高3~7倍。加工(gong)(gong)(gong)(gong)的(de)(de)(de)鑄(zhu)件(jian)(jian)(jian)(jian)精度(du)高,尺寸分散度(du)小,使裝配(pei)容易(yi),不(bu)再需(xu)要工(gong)(gong)(gong)(gong)人"修配(pei)"。可(ke)實(shi)現多工(gong)(gong)(gong)(gong)序的(de)(de)(de)集(ji)中,減少鑄(zhu)件(jian)(jian)(jian)(jian)在機(ji)床(chuang)間(jian)的(de)(de)(de)頻(pin)繁(fan)搬運。擁有自(zi)(zi)(zi)動(dong)(dong)報警、自(zi)(zi)(zi)動(dong)(dong)監控(kong)、自(zi)(zi)(zi)動(dong)(dong)補償等多種自(zi)(zi)(zi)律功(gong)能(neng),因而(er)(er)可(ke)實(shi)現長時間(jian)無人看管加工(gong)(gong)(gong)(gong)。降低了工(gong)(gong)(gong)(gong)人的(de)(de)(de)勞(lao)動(dong)(dong)強度(du),節(jie)省了勞(lao)動(dong)(dong)力(一個人可(ke)以(yi)看管多臺機(ji)床(chuang)),減少了工(gong)(gong)(gong)(gong)裝,縮短了新產品試制周期和生產周期,可(ke)對市(shi)場需(xu)求(qiu)做出快(kuai)速反(fan)應等等。
從以上分析可以看出,數控技術的應用給傳統制造業帶來了重大變化,這也就是鑄件機床行業正在追趕數控風潮的原因。 //taomeizhuang.cn